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Bead Blasting
The two frame scales are then bead blasted. Here, you can see the chamfers have been re-polished
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Masking Before Anodizing
The stop pin and detent ball, installed in the lock side scale, are masked off before anodizing to avoid reaction with the electrolyte under current
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Anodizing the Frame
The titanium parts are submerged into the electrolyte bath - a solution of trisodium phosphate and distilled water. The DC power supply has been set to 28 volts
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Anodizing the Slots in the Pocket Clip
The slots in the pocket clip are anodized with a brush at a setting of 43 volts DC. Note how the polarity is now reversed
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Sanding the Clip
The clip is then sanded, leaving the pale blue color in the slots. Since the next color will be applied at reduced voltage, the color in the slots will not be covered over
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The Anodized Parts
Here are the anodized titanium parts, including both scales, pocket clip, and spacers.
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Blade Layout
The main grind is laid out on the blade using an Ultra-Fine SharpieŽ marker
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The Main Grind
After attaching the blade to a piece of steel angle, the main grind is started. The steel angle acts as a vibration damper and heat sink.
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Grinding the Swedge
The platen is attached at an angle, and the swedge is ground on the top edge of the blade
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Cutting the Blade Notch
The notch is cut using a chain saw file.
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Main Grind Finish
Here, you get some idea of the finish with the blade fresh off the belt grinder
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The Ground Blade
The blade is now ready for hand sanding
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Sanding the Profile
The periphery is sanded first. A small wooden dowel wrapped with sandpaper gets into tight areas
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Sanding the Flats
Sandpaper is wrapped around a rectangular steel bar for finishing the flats.
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The Rubbed Finish
The finish is taken down to 3-0 emery.
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Sanding the 2nd Side
Masking tape is applied to the first sanded side of the blade before flipping it over and finishing the second side.